0
Years
Main Body Warranty
80
+
Auxiliary Warranty
0
Years
Equipment Type
Building a brewery from the ground up can be a daunting task, and you can be overwhelmed by the amount of work required to get it up and running. From designing a brewery layout to selecting equipment, sourcing materials, and obtaining permits, there is a lot to do. This is where turnkey solutions come in. The brewery turnkey solution service provided by ZYB Craft can provide you with everything you need to set up and operate your brewery from start to finish, making the process smoother, faster, and more efficient.
Brewery Turnkey Solution Steps
Consultation
ZYB Craft’s brewmaster will communicate with you about your specific needs for the brewery, including your budget, timeline, and the type of beer you want to brew. We’ll help you determine what equipment is needed and how to set up your brewery for maximum efficiency.
Planning
After the consultation is completed, we will start the planning stage, for you to customize a detailed plan for your brewery, including layout, required equipment, raw materials, and regulatory compliance.
Design
After the planning is completed, we will start designing the brewery, taking into account all the factors discussed in the consultation and planning stages. This includes selecting the right equipment, ensuring optimal workflow, and designing facilities to maximize efficiency and productivity. At the same time, it will also ensure compliance with all relevant local regulations and standards in your area.
Installation
After the design is completed, we will install all the equipment and set up the brewery to maximize efficiency and minimize waste. This includes everything from brewing equipment to plumbing and electrical systems.
Debugging
After the installation is complete, we will start debugging the brewery to make sure everything is running properly. This includes testing and fine-tuning all equipment to ensure it works properly and produces high-quality beer. At the same time, we help you establish workflows to ensure smooth operations.
Training
After the equipment commissioning is completed, we will provide comprehensive training for your staff, covering all aspects of the brewing process, equipment maintenance, and safety. This will help ensure your brewery is running at peak efficiency and producing the highest quality beer possible.
Ongoing Support
Even after installation and training are complete, we will continue to provide ongoing support, including regular maintenance, upgrades, and troubleshooting. This allows your brewery to continue operating at peak efficiency and any issues to be addressed on time.
Technical Advantages
- High wort yield.
- Low energy consumption, the lowest raw material consumption under the same output target.
- Reasonable pipeline layout design ensures the quality of beer and improves the utilization rate of raw materials.
- According to the needs of specific regions, a pressure boiling process can be adopted to increase the boiling intensity of the wort.
- While satisfying the existing production, the refrigeration system also has a sufficient margin to meet the needs of future development.
- The automatic control system monitors the production process with management functions and graphical formula editing functions to ensure high stability of product quality.
- Fully automated production operations.
- The internal heating system fully provides the wort evaporation rate.
- According to the actual brewing needs of customers, other supporting equipment can be appropriately added or combined.
- According to the specific tank layout, add an operation platform, takeover plate, or pipe gallery system.
- The rational design of the equipment reduces the energy consumption of the equipment and improves the thermal efficiency of the steam system.
- Combined with on-site equipment, full-automatic and semi-automatic process control can be selected, which can improve efficiency and avoid misoperation.
Why Choose Our?
Comprehensive Services
We will provide you with comprehensive services that can meet everything you need to start and operate your brewery, from consulting to installation, training, and ongoing support. This means you don't have to worry about hiring multiple contractors or service providers, and you can focus on your core business of brewing beer.
Save Time
We provide you with a turnkey solution that saves you time because we take care of everything from installation and training, so you don't have to spend time researching equipment, purchasing materials, and figuring out how to set up a brewery. We take care of it all, so you can focus on brewing great beer.
Cost Saving
The turnkey solution we offer you may be a cost-effective option as we can use our buying power to procure equipment and materials at a lower cost. Plus, our turnkey solutions help minimize waste and increase efficiency, resulting in cost savings over time.
Customized Solutions
Our turnkey solutions are tailor-made according to your specific needs and requirements. We understand your specific needs and budget up front and develop a custom plan to meet your requirements. This ensures that you get a brewery that is tailored to your unique needs and that will be efficient and profitable.
Expertise
We are experts in brewery design, equipment selection, and brewing technology, and can provide valuable advice and guidance throughout the process. This includes everything from selecting the right equipment to designing the brewery layout and ensuring compliance with regulations and standards.
Efficiency
Our turnkey solutions can ensure your brewery is set up for maximum efficiency and minimum waste. This means you can produce high-quality beer with a minimum of resources, giving you a competitive advantage in a competitive market.
Frequently Asked Questions
What Is Brewery Equipment?
The brewery equipment is specialized equipment used in the beer brewing process, typically used in commercial breweries, but also used by home brewers. It can consist of a range of items ranging from basic to complex, all designed to facilitate the brewing process and produce high-quality beer.
The equipment used in breweries can vary in size and complexity depending on the size of the operation. Larger commercial breweries may use automated equipment controlled by computers, while smaller craft breweries may rely on more manual processes. The quality of brewery equipment directly affects the quality of the beer produced, making it a very important aspect of the brewing process.
What Is The Price Of Brewery Equipment?
The price of brewery equipment can vary widely, depending on several factors, such as the size and complexity of the brewing operation, the specific equipment required, and the level of automation required. Costs can range from a few hundred to a few thousand dollars for basic home brewing equipment, to tens or even hundreds of thousands of dollars for small craft breweries.
A large commercial brewery with advanced automation and high-volume production capabilities can cost millions of dollars. If you plan to open a brewery, you can always consult us. Our engineers will provide you with accurate brewery equipment quotes based on your specific needs and budget.
What Material Is The Brewery Equipment Made Of?
Brewery equipment can be manufactured from a variety of materials, depending on the specific parts of the equipment and the intended use of the machine. Some common materials used in brewery equipment include:
- Stainless Steel: This is the most commonly used material in brewery equipment because it is durable, corrosion-resistant, and easy to clean.
- Copper: Copper was used in the past to make brewery equipment due to its good thermal conductivity. However, copper is not commonly used today due to its relatively high cost and its reaction with acidic solutions.
- Aluminum: This lightweight metal is sometimes used in brewery equipment due to its affordability, but it’s not as durable as stainless steel and is more prone to corrosion.
- Plastics: Certain types of plastics, such as polyethylene and polypropylene, are used in some brewery applications due to their low cost and chemical resistance. But they are not as strong as metal, so more frequent replacements may be required.
- Glass: Glass is also used in some specialty brewery containers, such as fermenters for sour beer, but is less common due to its fragility and high cost compared to other materials.
The specific materials used for brewery equipment will depend on the functionality, size, and other requirements of the equipment.
What Does Brewery Equipment Use For Cleaning?
The brewery equipment is often cleaned using specialized cleaners designed to remove organic and inorganic residues without damaging the equipment or leaving any harmful residues. These cleaners are usually alkaline or acidic solutions that are circulated through the brewery equipment along with hot water to break down and remove any buildup from previous batches. Some common cleaning agents used in brewery equipment include:
- Caustic Soda: An alkaline solution used to dissolve organic residues from the brewing process.
- Acid Mix: An acidic solution used to dissolve mineral deposits produced during the brewing process and to sanitize equipment.
- Chlorine-based disinfectant: used to kill bacteria and other microorganisms on the surface of brewery equipment.
- Peracetic Acid (PAA): A disinfectant that is effective against a wide range of microorganisms and does not leave any harmful substances behind.
Which cleaner to use will depend on the type of equipment being cleaned, the type of residue being removed, and any regulations or guidelines that must be followed. It is important to use only approved cleaners and follow proper cleaning procedures to ensure brewery equipment is thoroughly cleaned and safe for subsequent batches.
How Long Can Brewery Equipment Last?
The lifespan of brewery equipment can vary widely based on a number of factors, depending on factors such as equipment quality, maintenance, and frequency of use. Generally speaking, quality stainless steel brewery equipment that is properly cleaned and maintained can last for many years or even decades. However, some components of brewery equipment may need to be replaced, such as rubber gaskets, hoses, and other worn parts.
The brewery equipment is regularly inspected and maintained to ensure it remains in good working order and any damaged or worn parts are replaced as needed. Regular cleaning and maintenance will help extend the life of your equipment and prevent any other problems during your brewing process. Ultimately, the lifespan of brewery equipment is influenced by several factors and varies from equipment to equipment.
How Much Space Is Needed For Brewery Equipment?
The amount of space required for brewery equipment can vary depending on the size and size of the brewing operation, as well as the specific equipment used. Generally speaking, small home brewing facilities only need a few square meters to accommodate, while larger commercial breweries may require hundreds or even thousands of square meters. Some factors that may affect the space required for brewery equipment include:
- Size And Number Of Brewing Containers: Larger containers require more space to accommodate, as do multiple containers.
- Storage Space: Additional storage space for storing raw materials, finished products, and other supplies is also required in a brewery.
- Available Ceiling Height: Some taller brewing equipment, such as fermenters or bright tanks, may require a certain minimum headroom height.
- Auxiliary Facilities: Additional space may be required to accommodate auxiliary facilities, such as packaging lines or laboratory areas.
If you are planning to open a brewery, feel free to contact us. ZYB Craft will provide you with accurate brewery equipment quotations and determine suitable space requirements for you according to your specific needs and budget.
Do You Have Any Question?
Tell us about your brewery equipment requirements!
At ZYB Craft, we’re dedicated to bringing your brewery vision to life. Our expert team of brewers, engineers, and craftspeople is ready to design and manufacture the perfect equipment for your brewing operation. Whether you’re just starting or expanding, we’re here to help. Please leave your specifications, and our team will get in touch to discuss your project in detail. We’ll work closely with you to create equipment that meets your unique needs and budget.
*Rest assured, your information will be kept confidential and used solely for the purpose of assisting you with your brewery equipment needs. We look forward to brewing success together!