OUR Products
2500L 4 Vessel Brewing Equipment
The 2500L 4 vessel brewhouse equipment is typically composed of essential vessels, including a mash tun, lauter tun, brew kettle, whirlpool, hot liquor tank, and fermentation vessels. Constructed from stainless steel for durability and cleanliness, these vessels maintain the high standards required in the brewing industry. The brewhouse equipment is complemented by an advanced control system, offering brewers precise control over the various stages of the brewing process.Our 4-vessel brewhouses are crafted with exacting precision using top-tier materials and cutting-edge engineering. When you choose ZYB Craft, you’re investing in equipment built to endure, ensuring the creation of world-class brews for years to come.
If you need help configuring a system to suit your needs,
we will help you find the right one for you!
‹
›
‹
›
The brewhouse is an important part on the beer brewing system. The size of the equipment volume can be seleced according to the output.which is generally a combinaton of the mash tun,lauter tun,ketle and whirlpool tank.In order to improve the efficiency, most clients wil choose a hot water tank to prepare hot water in advance, which can save time.
There are three heating methods: direct fire heating/steam heating/electric heating
Steam heatng is very popular for most micro and commercial breweries over 500L. Compared with electric heating, steam heating is more unifrom and efficient, and it is easier to obtain better quality wort.
ZYB Craft 500L steam heated brewery system mainly contains：
Two vessel brewhouse: Mash/lauter tun+ kettle/whirlpool tank +HLT
Three vessel brewhouse: Mash tun+lauter tun+kettle/whirlpool tank +HLT
Four vessel brewhouse: Mash tun+lauter tun+kettle+whirlpool tank+HLT
Different combinations of beer brewing equipment to meet the needs of users for diferent processes and diferent yields of beer saccharificalion.
Our brewhouse design focuses on improving the quality of wort, high efficiency and energy saving, customized and personalzed.
Main Configuration :
(reference)
Mixing, tiling knife device, miling screen plate, wort pump, buffer tank, plate heat exchanger, wort oxygenation device,CIP system, washing ring pipe, grain out door, operating plateform, temperature sensor, valve line, glass manhole, rotary sinking side manhole, sight light, etc.
Optional Configuration :
Grist hopper/water mixer/stir system lifing device/automatic discharge device/hop filter tank/steam condensing device/wort collection device/recoil device/separate conrol cabinet for brewhouse.
- Our proven process brewing equipment and solutions,from individual components and process modules to turnkey engineering, are customized for eficiency,energy saving, highl yield and flexibility.
- The main body of each equipment is made of international standard high-quality stainless steel materials,beautiful welding and polishing, high-quality insulation efect, efficient miller version jacket heat transfer technology, the application of scientific steam turbulence principle to achieve the maximum heat transfer and energy saving efect.
- Reasonable design saves energy to the maximum extent and improves the comprehensive utilization rate and heat recovery of the equipment
- Unifom and gentle stiring, tillage device to improve wort quality more effectively, fast and efficient filtration, wort boilng intemal and external circulation to ensure wort quality level reduce the total evaporation, rotary sinking tangential feed, tank slope matching design more perfect wort separation.
- Wort pump and motor with variable frequency control.
- Reasonable piping design without blind area ensures portability, safety and efficiency of actual operation.
- The automatic process control system is responsible for the quality control of the whole process to ensure the stability of the production process.
- CIP system, ClP separation of individual tanks to prevent cross-product interference and ensure equipment is clean and sterile
Capacity: 2500L/Bat
laterial: SUS304 or red copp
Application: Restaurants, bars, hotels, brewer
Heating method: Steam heating/Electric heating/Direct fire heainG,
Inner surface treatment: Interior Shell: SUS304/316 full welded; TH=3mm
Exterior Shell:SUS304/316 full welded; TH=2mm Ppickling and passivating the Interior finish to 0.2-0.3um 100mm rock wool for insulation
Jacket Pressure: design pressure 0.3 Mpa, working pressure <0.2 MPa.(steam heating)
Cleaning: Top 360" self-rotating spray ball and Clp tube
Degree of automation: Semi-automatic/Fully automatic
Other features：Hopper and grist hydrator
Speed adjustable grain rake (scraper blade for optional)
Side man way for spent grain removal process
Crossbar support system for false bottom
Automactic spent grain removable system
Tangential whirlpool port
Completely stainless steel work platform
Dual stages or single stage plate heat exchanger
ZYB Craft is a professional manufacturer of yeast systems, we can provide customers with complete turnkey services, including detailed brewery layout and equipment drawings, etc.
Our experienced technical team will serve you at every step, from designing commercial fermentation tank layouts, individual drawings, and manufacturing to installation, commissioning, and on-site training.
No matter the space, time, or budget challenge, we can deliver and install the equipment you need to maximize beer production while maintaining the integrity of your brewing process.
Please contact us for the latest solutions and quotations for the brewery equipment.
Frequently Asked Questions
What Is Brewery Equipment?
The brewery equipment is specialized equipment used in the beer brewing process, typically used in commercial breweries, but also used by home brewers. It can consist of a range of items ranging from basic to complex, all designed to facilitate the brewing process and produce high-quality beer.
The equipment used in breweries can vary in size and complexity depending on the size of the operation. Larger commercial breweries may use automated equipment controlled by computers, while smaller craft breweries may rely on more manual processes. The quality of brewery equipment directly affects the quality of the beer produced, making it a very important aspect of the brewing process.
What Is The Price Of Brewery Equipment?
The price of brewery equipment can vary widely, depending on several factors, such as the size and complexity of the brewing operation, the specific equipment required, and the level of automation required. Costs can range from a few hundred to a few thousand dollars for basic home brewing equipment, to tens or even hundreds of thousands of dollars for small craft breweries.
A large commercial brewery with advanced automation and high-volume production capabilities can cost millions of dollars. If you plan to open a brewery, you can always consult us. Our engineers will provide you with accurate brewery equipment quotes based on your specific needs and budget.
What Material Is The Brewery Equipment Made Of?
Brewery equipment can be manufactured from a variety of materials, depending on the specific parts of the equipment and the intended use of the machine. Some common materials used in brewery equipment include:
- Stainless Steel: This is the most commonly used material in brewery equipment because it is durable, corrosion-resistant, and easy to clean.
- Copper: Copper was used in the past to make brewery equipment due to its good thermal conductivity. However, copper is not commonly used today due to its relatively high cost and its reaction with acidic solutions.
- Aluminum: This lightweight metal is sometimes used in brewery equipment due to its affordability, but it’s not as durable as stainless steel and is more prone to corrosion.
- Plastics: Certain types of plastics, such as polyethylene and polypropylene, are used in some brewery applications due to their low cost and chemical resistance. But they are not as strong as metal, so more frequent replacements may be required.
- Glass: Glass is also used in some specialty brewery containers, such as fermenters for sour beer, but is less common due to its fragility and high cost compared to other materials.
The specific materials used for brewery equipment will depend on the functionality, size, and other requirements of the equipment.
What Does Brewery Equipment Use For Cleaning?
The brewery equipment is often cleaned using specialized cleaners designed to remove organic and inorganic residues without damaging the equipment or leaving any harmful residues. These cleaners are usually alkaline or acidic solutions that are circulated through the brewery equipment along with hot water to break down and remove any buildup from previous batches. Some common cleaning agents used in brewery equipment include:
- Caustic Soda: An alkaline solution used to dissolve organic residues from the brewing process.
- Acid Mix: An acidic solution used to dissolve mineral deposits produced during the brewing process and to sanitize equipment.
- Chlorine-based disinfectant: used to kill bacteria and other microorganisms on the surface of brewery equipment.
- Peracetic Acid (PAA): A disinfectant that is effective against a wide range of microorganisms and does not leave any harmful substances behind.
Which cleaner to use will depend on the type of equipment being cleaned, the type of residue being removed, and any regulations or guidelines that must be followed. It is important to use only approved cleaners and follow proper cleaning procedures to ensure brewery equipment is thoroughly cleaned and safe for subsequent batches.
How Long Can Brewery Equipment Last?
The lifespan of brewery equipment can vary widely based on a number of factors, depending on factors such as equipment quality, maintenance, and frequency of use. Generally speaking, quality stainless steel brewery equipment that is properly cleaned and maintained can last for many years or even decades. However, some components of brewery equipment may need to be replaced, such as rubber gaskets, hoses, and other worn parts.
The brewery equipment is regularly inspected and maintained to ensure it remains in good working order and any damaged or worn parts are replaced as needed. Regular cleaning and maintenance will help extend the life of your equipment and prevent any other problems during your brewing process. Ultimately, the lifespan of brewery equipment is influenced by several factors and varies from equipment to equipment.
How Much Space Is Needed For Brewery Equipment?
The amount of space required for brewery equipment can vary depending on the size and size of the brewing operation, as well as the specific equipment used. Generally speaking, small home brewing facilities only need a few square meters to accommodate, while larger commercial breweries may require hundreds or even thousands of square meters. Some factors that may affect the space required for brewery equipment include:
- Size And Number Of Brewing Containers: Larger containers require more space to accommodate, as do multiple containers.
- Storage Space: Additional storage space for storing raw materials, finished products, and other supplies is also required in a brewery.
- Available Ceiling Height: Some taller brewing equipment, such as fermenters or bright tanks, may require a certain minimum headroom height.
- Auxiliary Facilities: Additional space may be required to accommodate auxiliary facilities, such as packaging lines or laboratory areas.
If you are planning to open a brewery, feel free to contact us. ZYB Craft will provide you with accurate brewery equipment quotations and determine suitable space requirements for you according to your specific needs and budget.
Do You Have Any Question?
Tell us about your brewery equipment requirements!
At ZYB Craft, we’re dedicated to bringing your brewery vision to life. Our expert team of brewers, engineers, and craftspeople is ready to design and manufacture the perfect equipment for your brewing operation. Whether you’re just starting or expanding, we’re here to help. Please leave your specifications, and our team will get in touch to discuss your project in detail. We’ll work closely with you to create equipment that meets your unique needs and budget.
*Rest assured, your information will be kept confidential and used solely for the purpose of assisting you with your brewery equipment needs. We look forward to brewing success together!