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100HL Automatic Brewhouse System
Configuration：5 Vessel Brewhouse(MT+LT+Pre Run+KT+LT)
6 Vessel Brewhouse (Adjust cooker + MT+LT+Pre Run+KT+LT)
Brewing efficiency: Up to 8-12 brews per day (depends on the brewhouse configuration)
Batch size：100HL/brew (cold wort output)
Heating method: Steam
Extra: Boiling under pressure + Energy recovery system
Assorted support unit：Full grain handling unit;
Water system: 400HL hot water tank,heating via tubular heat exchanger
200HL Cold water tank, cooling via plate heat exchagner
Control unit: Fully configured controal combined with software Smart Brew or Brewmaxx
The 100HL Automatic Brewhouse System is configured for people who wants to do either large scale commercial craft beer, or industrial beer. Which is flexible between different concept.
With the right configuration and efficiency, such brewhouse can reach the capacity of 150000 - 200000HL per year.
Beside barley malt it is also flexible for other ingredients like, rice, cereal etc.
From the beginning of design concept, it is for brewing under more shift, and the efficiency on brewing also brings the good energy saving, full labor using based on more more shift working condition.
It is with perfect automation combined with this system, to make the whole system running without human intervention. Besides the automation production process control, the automation can be combined with further recipe management, ERP system etc.
Working condition under 2-3 shift
Higher efficiency&big production output
Energy saving under real continuous brewing
Fully automation production process
Good combination with ERP system for the whole production management
Fully configured utilities to consist of the whole turnkey brewing system.
World brand fittings: Kieselmann, Alfa Laval etc.
50HL/Brew Automatic Brewhouse | |||
Grain handling system | |||
Grain handling | Wet milling | 1 set | Wet milling system configured for barley malt or rice. Fully configured and combined with brewhouse unit Automatic milling process Well combined with higher automation A wet milling system is highly recommended for such brewing capacity request. |
Brewhouse | |||
In General | Fully automation Basic configuration: 5-6 vessels, as the request of efficiency and other ingredients request. | ||
Adjust cooker | 50HL | 1 pc | Coned top, fully insulated Designed for 30-40% ingredients, eg rice, maize etc Separate steam jacket on cylinder and bottom |
Mash tun | 100HL | 1 pc | Coned top, fully insulated Steam coil pipe&branch inlet for even steam supply |
Lauter tun | 100HL | 1 pc | Coned top, fully insulated Bottom H type steam configuration for good shaping Grain bed thickness: 30cm |
Pre run tank | 100HL | 1 pc | Coned top, fully insulated Installed between lauter tun and kettle, for wort storage while kettle being occupied. Optional: Steam heating |
Kettle | 100HL | 1 pc | Coned top, fully insulated, 40% head space Heating: Side&bottom jacket + Internal calander Final evaporation: 8-10% Optional1: External heater for boiling process. Optional 2: Pressurized boiling with kettle |
Hops additive | 100L | 1 set | Hops additive system combined with whole system piping Automatic hops dosing as brewing process request With 3 hops dosing container configured. |
whirlpool tank | 100HL | 1 pc | Coned top, fully insulated Bottom H type steam configuration for good shaping, bottom thickness: 12mm. Flat bottom with slight slope for each wort draining 2 clean wort outlet at lower part of cylinder 1 clean wort outlet at bottom for final wort collection With Central spray nozzle for easier draining. |
Heat exchanger | 200HL/H | 1 set | Single stage, with full aeration system Wort cooling via cold water Capacity:200HL/H for cooling wort down in 30-40min Fully automatic wort cooling control With hard piping extended to piping rack of cellar system Combined with automatic yeast additive unit. Recommended brand: Alfa Laval |
Tubular heat exchanger (optional) | / | 1 set | To cool down the wort from 99-100℃ to 80-85℃ for the final stage hops additive. With hot water after at 80 degree returning to HLT for new brew using. |
Pumps | 10-40m³/h | 6 sets | Centrifugal pump Each vessel configured with one customized pump. |
Energy recovery system | DN370 | 1 set | Installed with kettle for evaporation reusing |
Wort sink | / | 1 set | Sample taking and plato test etc Sampling from lautering and boiling process Optional: Turbidity meter for lautering process control |
Valves | DN100-50 | Assorted | Pneumatic valves, all valves with proximity switch Standard: DIN11851 |
Piping | DN100-50 | Assorted | For the whole brewhouse connection Standard: DIN11851 |
Water station | |||
Hot water tank | 200HL | 2 pc | Separately configured for efficiency under continuous brewing HLTs with different temp for request of mashing in or sparging at the same time. Heating via heat exchanger, automatic heating With hot water storage from wort cooling process, and hot water returning from energy recovery system Optional: one tank solution of 400HL or bigger. |
Tubular heat exchanger | / | 1 set | Combined with hot water tank and pump for water heating via circulation in tubular heat exchanger Automatic heating and steam auto regulation |
Hot water pump 1 | 40m³/h | 2 set | Centrifugal pump SS304L pump head Two pumps configured to avoid conflict on water supply of the whole system. |
Hot water pump 2 | 30m³/h | 1 set | Centrifugal pump SS304L pump head Mainly for sparging |
Cold water tank | 100HL | 1 pc | Size: Min 2 times of brewhouse capacity for continuous brewing. Water cooling speed: 2 hours Cooling via heat exchanger by glycol loop circulation |
Plate heat exchanger | / | 1 set | Combined with cold water tank and pump For cold water cooling and wort cooling after wards Automatic water cooling in 2-3 hours Fully auto regulation valves configured. |
Hot water pump | 30m³/h | 1 set | Water pump with auto pressure and speed control Combined with cold water supply to wort cooling With hot water return to HLT for new brews. |
Control system | |||
Control panels | 1 set | Stainless steel material, IP55/65 Panel scope: 1×Power panel 1×Main PLC panel 1×pneumatic panel 1×water system control panel Each panel: | |
Monitor | 1 set | Industrial computer installed in control room | |
Software | 1 set | Purpose for fully automatic process control Software option: Smart Brew / Brewmaxx | |
Basic fitting brand: | / | PLC: Siemens or Allen-Bradley Speed controller: Danfoss or Beckhoff Low voltage: Schneider Control panel: TUV or UL certified Other customization possible | |
External heating system for boiling process control
Three vessel hops dosing system
Brand update on heat exchanger: Alfa Laval.
Pump upgrade: Evoguard or Alfa Laval
Dilution system
Mash filter for replacement of lauter tun, then higher brewing efficiency.