40HL Brewhouse System

Brewhouse

In General

Automation: Fully Automatic
Designed& fabricated for flexible plato range between 10-18, flexible   brew size
Heating method: Steam

Grist hydrator

133mm

1 set

For grain&water mixing while mashing in
Visible glass
CIP cleaning function
Automatic warm water mixing&water amount supply

Mash tun

40HL

1 pc

Coned top, fully insulated
Bottom stir helps lower the twist force, Optional top stir
Paddle type helps with better mash liquid mixing
Motor/stir unit with VFD control
Cylinder&bottom steam jacket, separately control for possible small batch   brewing
Steam coil pipe&branch inlet for   even steam supply
MT used for kettle function when KT being occupied by previous brewing

Lauter tun

40HL

1 pc

Coned top, fully insulated
Stir blade for higher efficiency wort extraction
Adjustable stir blade (optional)
Grain out paddle for automatic grain out & spent grain removing
Removable filter plate, filtration area: 13-17%
Reasonable wort collection coil and outlets for better extraction
Smooth mash liquid transfer

Kettle

40HL

1 pc

Cylinder&bottom steam jacket, separate control

Final evaporation: 8-10%

Condensing/energy recovery unit, with coil pipe for water heating (water   outlet temp: 80-85℃)

Hope dosing container installed higher part of tank cylinder.

Steam jacket&internal calandria configuration

whirlpool tank

40HL

1 pc

Flat bottom with slight slope

2*clear wort outlet at cylinder bottom for highest amount wort collection

Bottom flushing nozzle for whirlpool trubs  draining

Heat exchanger

60HL/H

1 set

Single stage, with aeration unit
80HL/H for cooling wort down in 30-40min
Wort cooling via cold water/glycol
Cold water temp: 3 degree, glycol temp: -5 degree.

Recommended brand: Alfa Laval
Full aeration system configured at wort outlet.

Tubular heat exchanger

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1 set

A tubular heat exchanger configured, installed from the process of   boiling to whirlpool, to cool down the wort from 99-100℃ to 80-85℃ for the final   stage hops additive. With hot water after at 80 degree returning to HLT for   new brew using. B15

Pumps

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4 sets

Mash pump: 20m³/h, 18m

Lauter pump:5m³/h/18m

Kettle pump:15m³/h,24m

Whirlpool pump: 15m³/h,36m

All with water cooling on   mechanical seal

Brand: ABB/SEW/WEG etc

Steam condensing unit

DN300

1 set

Installed with kettle for evaporation reusing
Coil pipe inside for water heating via vapor steam
With hot water flowing back to HLT for new brew
Water returning temp: 80-85℃

Wort grant

30L

1 set

Visible glass

Horizontal type

Visible glass with client logo engraved.

Sensors connected&combined with lautering process.

Wort sink

/

1 set

Sample taking and plato test etc
Platform installed

Valves

DIN65/50/40

Assorted

Pneumatic valves

Pneumatic diaphragm valves etc

With proximity switch
Connection: DIN

Standard: DIN11851

Piping

DIN65/50/40

Assorted

For the whole brewhouse connection

Standard: DIN11851

Sensors

Assorted

Pressure sensor with vessels for volume detect
Empty flow sensors at liquid outlet
Foam sensors with KT for steam control

Control system

Main Control panel

(Full automatic control)

1 set

Stainless steel material, IP55/65
Mechanical switch
Emergency button
All panels grounded
PLC control panel with remote control
Fittings: Siemens, Schneuder, Danfoss etc

Pneumatic control panel

1 set

Stainless steel material; IP55/65
For air hose distribution to different paneumatic fittings
Installed under BH platform or nearby
Combined with main control panel

Monitor

1 set

19" Schneider industrial HMI
Installation: Brewhouse platform or between BH&cellar region

Optional: Industrial PC to be installed in control room

Software

1 set

Option 1: SmartBrew-Plantech

Option 2: Brewmaxx

ZYBrew software recommended based on lower budget plan.

Basic fitting brand:

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PLC: Siemens or Allen-Bradley

Speed controller: Danfoss or Beckhoff

Low voltage: Schneider

Control panel: TUV or UL certified

Other customization possible